Copper sulphide ore deposits are of great economic significance for copper extraction. In order to enrich copper sulphides, froth flotation at alkaline pH is typically applied to reject associated gangue minerals, in particular pyrite before the subsequent pyrometallurgical treatment to extract copper from copper sulphides [].The selective …
Flotation is widely used to concentrate copper, lead, and zinc minerals, which commonly accompany one another in their ores. Many complex …
Before the beneficiation of copper ores, crushing and grinding are required. The bulk ores are crushed to about 12cm by a jaw crusher or a cone crusher. Then the crushed materials are sent to the grinding equipment, and the final particle size of the copper ore is reduced to 0.15-0.2mm. Copper ore crushing process. 1.
As ore grades constantly decline, more copper tailings, which still contain a considerable amount of unrecovered copper, are expected to be produced as a byproduct of froth flotation. This research reveals the occurrence mechanism of copper minerals in typical copper sulfide tailings using quantitative mineral liberation analysis (MLA) …
The bulk ore sample and flotation reagents used in this study were provided in-kind by Aurelia Metals. The deposit contains copper, iron, lead, zinc sulfides along with gold. Their concentrator has flexibility to produce gold doré (a semi-pure concentrate of gold and silver) and separate copper, lead, and zinc concentrates depending on the ...
After re-grinding the rougher concentrate, cleaner flotation tests were conducted and four different concentrates were collected at 1, 2, 3 and 6 min, airflow was set to 2 L/min and rotor speed to 1300 rpm. ... The experiments included rougher and cleaner flotation tests of four complex copper ore types, with additional flotation tests blending ...
High-arsenic copper flotation concentrates, in which the major arsenic-bearing mineral was tennantite, were leached with an alkaline sulphide system. ... Work …
In this work, oxidizing roasting was combined with leaching to separate copper, lead, and zinc from a concentrate obtained by bulk flotation of a low-grade ore sourced from the Jiama mining area of Tibet. The flotation concentrate contained 7.79% Cu, 22.00% Pb, 4.81% Zn, 8.24% S, and 12.15% CaO; copper sulfide accounted for …
Three factors were measured in the flotation process of copper ore: the copper grade in a concentrate (β), the copper grade in tailings (ϑ), and the recovery of copper in a concentrate (ε).
The copper-nickel mixed concentrate experiences smelting and converting to become high-grade nickel matte. The high-grade nickel matte experiences slow cooling, crushing, and ore grinding. Then flotation process will render copper concentrate and nickel concentrate. Then magnetic separation will render the alloys.
In the smelting stage, the concentrated flotation product (copper concentrate) is converted to molten high-Cu sulfide matte at temperatures of 1200–1300 °C ... Ekrem Yüce, A.; Mustafa Tarkan, H.; Zeki Doǧan, M. Effect of bacterial conditioning and the flotation of copper ore and concentrate. Afr. J. Biotechnol. 2006, 5, 448–452. …
A copper concentrate could be produced from Ore A with approximately 28% Cu grade at 76% recovery. ... F. Role of starch and metabisulphite on pure pyrite and pyritic copper ore flotation. Physicochem. Probl. Miner. Process. 2011, 48, 39–48. [Google Scholar] Figure 1. Grain size distributions of pyrite in size fractions of Ore A and B.
Each ore is different, and requires laboratory testing to evaluate the grind size, slurry pH, slurry density, required reagents and retention time to maximise recovery of the desired minerals into a flotation concentrate. Testwork necessary to define the design parameters for a flotation circuit generally includes: Grindability studies to ...
Journal of Mining and Metallurgy, 55 A (1) (2019) 53 - 65 #Corresponding author: [email protected] doi: 10.5937/JMMA1901053S FLOTATION STUDIES OF COPPER ORE MAJDANPEK TO ENHANCE COPPER ...
Flotation is commonly used to upgrade oxide (Feng et al., 2022;Feng et al., 2023) and sulphide ores, including gold-bearing sulphide ores, producing a gold concentrate enriched in sulphides (Dunne ...
Mining companies use primarily flotation and hydrometallurgical leaching techniques to remove fluorine ions from copper concentrate and produce a "clean" product without market restrictions. Fluorine-bearing minerals can be suppressed during flotation, but the association or encapsulation of fluorine minerals with copper sulfides leads to ...
Problem: A copper ore initially contains 2.09% Cu. After carrying out a froth flotation separation, the products are as shown in Table 1. Using this data, calculate: (a) Ratio of …
Loss of copper to the pre-flotation concentrate resulted in a significant drop in the copper recovery at the rougher flotation stage. While the copper recovery decreased from 75.3% down to 47% with the …
Typical Cu sulfide recoveries to concentrate are 85–90%. Modern concentrators are automatically controlled to give maximum Cu recovery, maximum % Cut in the concentrate, and maximum ore throughput rate at minimum cost. Expert control systems help to optimize the performance of flotation plants. Copper concentrate is also used for producing ...
Flotation is commonly used to concentrate copper sulfide minerals, such as chalcopyrite (CuFeS 2). In this example, the production of a copper concentrate is investigated. After mineralogical examination, we decided to divide the ore into four species for characterization: Cp ( CuFeS 2 ), CpPy (95% CuFeS 2 - 5% FeS 2 ), PyAs (70% …
Chalcopyrite (also known as copper pyrites) and similar sulfide ores are the commonest ores of copper. The ores typically contain low percentages of copper and have to be concentrated before refining (e.g., via froth flotation). Figure 1: Chalcopyrite extracted from Zacatecas, Mexico. from Rob Lavinsky (iRocks) under a CC-BY-SA-3.0 license.
Copper content was not given. In the selective flotation test (2), the concentration contained 3.02 ounces gold and 6.00 ounces silver per ton and 17.00 percent copper in 9.1 percent of the original weight of ore. The reagents need were in pounds per ton of ore: lime, 8.0, and sodium cyanide, 0.6, ground with the ore; and potassium ethyl ...
A different oil (eucalyptus) would have given a poorer recovery and a cleaner concentrate. Tests made on ore containing $9 gold, 3.5% copper, and 45% insoluble, showed that after crushing to pass 60 mesh and treating by direct flotation, an extraction of 82% of the gold and 96% of the copper could be obtained, with a concentrate …
The combined circuit of flotation-hydrometallurgical processing of mixed copper ore at the Udokan deposit is considered. The conclusions reveal the current …
The flotation test results of actual copper sulfide ore showed that pre-magnetized butyl xanthate could increase the copper recovery of copper concentrate by 3.06 percentage points and the sulfur recovery of sulfur concentrate by nearly 3 percentage points, and effectively reduce the mutual content of copper and sulfur concentrates. Full …
Figure 1 is a generalized diagram of a conventional copper flotation plant from the point where ore first enters the circuit to the production of concentrate and tailings. To prepare ore for the flotation process, run-of-mine ore, which may contain from about 2 to 5 percent water, by weight, when mined, is
The main objective of this work was to evaluate a bioleaching process from the treatment of two concentrates, (i) a copper gold bearing concentrate and (ii) an …
During the Cu–Mo ore flotation using an optimally dispersed microemulsion of the combined collector agent, a collective Cu–Mo concentrate was obtained with a copper content of 18.2% with an ...
Porphyry copper ores can produce important byproducts such as molybdenite and free gold. The major copper mineralization is chalcopyrite with small …
In the present work an intense bibliographic search is developed, with updated information on the microscopic fundamentals that govern the behavior of flotation operations of chalcopyrite, the main …