Technology for producing sponge iron in tunnel kiln

The invention discloses a technology for producing sponge iron in a tunnel kiln. The technology mainly solves the problems that an existing tunnel kiln technology is low in capacity, high in energy consumption, large in loss and the like. Raw materials, a reducing agent and additives are mixed and subjected to ball milling to obtain a ball grinding …

The production process of sponge iron in rotary kilns from the

Keywords: Sponge iron, rotary kilns, alloying, iron ore reduction. International Research Science and Development Journal Vol. 1, No. 2, 2020, pp. 48-60. ... Today, the tunnel kiln method is recognized as a successful method of producing sponge iron on a small scale [3]. International Research Science and Development Journal

LECTURE NOTES ON Sponge Iron & Ferro Alloys

Sponge Iron & Ferro Alloys 8 TDR Process: It stands for TISCO Direct Reduction. The TISCO plant is also known as TATA Steel. TATA steel established a sponge iron plant in Keonjhar Dist. Of Odisha. The TDR technology uses a rotary kiln of 4.2mtr internal diameter and 72mtr long.

Production of Sponge Iron through Tunnel Kiln Process

Hancheng Dai. Iron and steel production in China contributes to 14% of China's total energy-related CO2 emissions. Decarbonizing the iron and steel sector will therefore play an important role ...

Sponge Iron Production Using Tunnel Kiln Report

a) Tunnel Kiln is the most effective method for direct reduction process as the firing temperature is controlled and maintained thus. energy loss is kept to a minimum. b) It is costly to produce pig iron as it is regarded as double process. Why produce pig iron when sponge iron is enough for steel. making production.

Tunnel Kiln | Metcon Power Consultant & Engineers – An one …

We are a consultant agency dealing in industrial and green field projects in the field of DRI from Mill Scale through Tunnel Kiln technology, Iron & Steel making Industry, in various fields and application of extractive metallurgy, Waste Plastic Recycling Plant, Recovery of Zinc from SMS Flue Dust, automation of plant, non conventional Power.

Conversion of Sponge Iron From Low Grade Iron ore And …

Conversion of sponge iron from low grade iron ore and mill scale through simulating tunnel kiln DOI: 10.9790/1684-1305064954 50 | Page In 2003-04, the production of mill scale was only 0.7MT in India while the production of steel was

Sponge iron from magnetite

This is done by using a tunnel kiln, instead of the usual rotary kiln, making it a one of its kind static bed process in India. The coal usage drops by up to 85% for each cycle, resulting in a ...

Innov Engineering Pvt. Ltd

Tunnel Kiln Technology Process for Sponge Iron. Crushing and screening of raw materials. Mixing iron ore, coal and limestone. The mixed iron ore, coal and limestone …

Hierarchical material distribution reduction method for sponge iron

The advantage that iron ore is tunnel kiln direct reduced: (1) raw material, reductive agent easily solve.The raw material that tunnel furnace uses is fine ore (or iron scale), and this solves well more than rich iron ore; Reductive agent adopts common pulverized anthracite or coke end, less demanding to ash content fusing point in coal.(2) production technique …

DESAIN DAN SIMULASI TUNGKU BAKAR UNTUK …

Desain dan Simulasi Tungku Bakar untuk Pengolahan Pasir Besi Menjadi Sponge Iron dengan Teknologi Tunnel Kiln (Barman Tambunan, Cuk Supriyadi, Juliasyah) ISSN 1410-3680 51

Sponge Iron production from ore -coal composite pellets in …

In order to explore the efficacy of iron ore-coal composite pellets over indurated iron ore pellets, standard charging of concentric layers of separate iron ore, coal fines, or their …

Reduction Efficiency of Iron Ore–Coal Composite Pellets in …

Tunnel kilns direct reduction (TKDRI) was first used for iron oxide reduction in 1908. Production of sponge iron from beneficiated iron ore fines is currently more …

Rotary Kiln Manufacturers | Electrotherm E&T

Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, and 500 TPD) Solid-state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron (DRI). ... qualification and commissioning of 10 MW power supply system for our ...

Sponge Iron Production Process

There are 4 different methods of producing sponge iron:(1) Midrex (2) HYL (4th generation) or Energiron (3) SL / RN (4) Tunnel furnace ... process is one of the oldest direct reduction methods and the idea of its structure is …

Iron and Steel Making Machines

Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that made from the rotary kilns because, while the input raw material gets just about 24hours for the reaction, the figures almost reverse in case of the Tunnel Kiln.

Production of Sponge Iron through Tunnel Kiln Process.docx...

Created a tunnel kiln in China's use of a new era in the production of sponge iron 。 Through continuous improvement and perfection, Formed in terms of Series of sponge iron production process no matter investment size and Automation level.It can meet a variety of environment, the various regions, the requirements of the various investment …

Chapter 1 Review of Sponge Iron Making Process Historical …

Steel. TATA steel established a sponge iron plant in Keonjhar Dist. Of Odisha. The TDR technology uses a rotary kiln of 4.2mtr internal diameter and 72mtr long. The temperature of this kiln is maintained from 800-1000oC. The feed size of iron ore varies from 5-20mm and up to 15mm for coal. In order to increase the

Reduction Efficiency of Iron Ore–Coal Composite Pellets in …

In the year 1908 use of tunnel kiln started for iron oxide reduction. This process was invented by Sieurin as Hoganas process . In 1954, more kilns came into …

Tunnel Kiln

The department has also produced sponge iron from our 25TPD Tunnel Kiln at our steel making complex. Based on our findings, the quality of sponge iron made by the Tunnel Kiln technology is superior compared to that produced from the rotary kilns for various reasons: At Paras, we currently have the capacity to provide tunnel kilns up to 50, 100 ...

Sponge Iron | SpringerLink

Sponge iron means porous iron produced by direct reduction process.Direct reduction (DR) process is a solid-state reaction process (i.e. solid–solid or solid–gas reaction) by which removable oxygen is removed from the iron ore, using coal or reformed natural gas as reductants, below the melting and fusion point of the lump ore or …

Sponge Iron From Magnetite

Highlights of the Process are:-. 1. Utilizing Magnetite Iron comprises 36% of our countries Iron ore deposits and has not been able to find quantitative usages so far. 2. Using only 10-15 % coal ...

Sponge Iron Industry | PPT

DRI is preferred in India because of 1.Small scale of production. 2.Access to iron ore. 3.Paucity of coking coal in India. Between 2004-05 and 2009-10, the DRI production in India has increased by 24% as compared to only 8% for steel per annum. For steel produced through the coking coal route, the production growth is only 5.5%.

Production of Sponge Iron through Tunnel Kiln Process

PDF | On Apr 1, 2010, Swaren Bedarkar and others published Production of Sponge Iron through Tunnel Kiln Process | Find, read and cite all the research you need on ResearchGate.

Tunnel Kiln

The tunnel kiln technology was developed by Hoganas in 1911. In production of sponge iron through the tunnel kiln technology, it is possible to use both magnetite and hematite ores, using various grades …

Tunnel Kiln

China Tunnel Kiln manufacturers - Select 2024 high quality Tunnel Kiln products in best price from certified Chinese Tunnel Machine, China Kiln suppliers, wholesalers and factory on Made-in-China ... Concrete Iron Molding Machinery; More . 360° Virtual Tour. View larger video & image. Xi'an Brictec Engineering Co., Ltd. ... Modern High ...

Production of Sponge Iron through Tunnel Kiln …

PDF | On Apr 1, 2010, Swaren Bedarkar and others published Production of Sponge Iron through Tunnel Kiln Process | Find, read and cite all the research you need on ResearchGate.

Reduction Efficiency of Iron Ore–Coal Composite Pellets in …

Keywords Tunnel kiln Iron ore–coal composite pellets Sponge iron Energy efficiency Carbon utilization efficiency 1 Introduction The tunnel kilns are mostly used by the …

Reduction Efficiency of Iron Ore–Coal Composite Pellets in …

The tunnel kilns are mostly used by the industries for heating refractory and ceramic products [1, 2]. In the year 1908 use of tunnel kiln started for iron oxide reduction. This process was invented by Sieurin as Hoganas process [3]. In 1954, more kilns came into operation in Sweden and USA. Presently it is more popular in China for sponge iron ...

Sponge Iron (DRI) | The Hira Group

With WHRB, a modern Technology, We produces around 0.5 million TPA of Sponge Iron. Thus we have achieved about 85% recovery of waste heat from fuel gases of sponge iron kiln and utilization of same heat to produce steam. The steam is further utilized to generate electrical energy.

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